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Arc Length: What the Puddle Tells You First
2026-10-29
Arc length is the variable set by hand position rather than a dial. The article covers the sound of a stable arc, the symptoms of long and short arcs, and how position and torch angle change the effective distance.
Filler Rod Size Versus Joint Gap
2026-10-29
Rod diameter and joint gap have to match or the welder spends the pass fighting the pool. The piece covers feed angle, tight and wide gaps, thin wall rhythms and how a mismatched pair announces itself.
Tungsten Electrode: Grind Angle, Tip Shape and Arc Stability
2026-10-29
The tungsten tip decides where the arc attaches and how wide it spreads. Grind direction, point length and the size of the flat change penetration and stability, and the article links each shape to a joint type.
Shielding Gas Flow: Too Little Fogs, Too Much Turbulence
2026-10-29
Shielding gas protects by displacement, and it fails at both extremes. Too little fogs the pool quietly, too much turns the column turbulent and pulls shop air in behind it. Distance, cups and drafts decide the rest.
Interpass Temperature: Why the Second Pass Cares About the First
2026-10-29
Interpass temperature describes the joint at the moment the next pass begins. On thin wall and on titanium the second pass sees a different material condition, and the article covers how to judge and control it.
Heat Input: The Number Behind Colour and Distortion
2026-10-29
Heat input is energy delivered per length of travel, and it predicts both surface colour and how far a part moves. The piece explains how current, arc voltage and travel speed trade against each other on thin wall.
Procedure Qualification: Why a Test Weld Gets Bent and Cut
2026-10-29
Qualification destroys a weld on purpose so that failure happens in the test shop rather than at a customer. Bend tests, macro sections and hardness traverses each answer a different question about the same joint.
Welding Procedure Specification: What a WPS Actually Controls
2026-10-29
A welding procedure specification freezes the variables that were proven on a coupon. This article separates what the document controls from what it leaves to technique, and explains how to read one against a drawing.
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